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Rust, the result of the oxidation process on metal, not only mars its appearance but also weakens it. Effective rust removal is crucial to ensure the durability, functionality, and aesthetics of metal items.
High, medium and low carbon steels are all peeled by shelling machines before drawing wires, but some oxide scales still adhere to the surface, which affects the appearance and very hard to adhere the drawing powder,so that damage the wire drawing capstan and dies.
A wire rust removal and polishing machine can be added between the shelling machine and the wire drawing machine. The wire rods can be derusted and polished by sanding belts of different meshes to increase the brightness and increase the added value of the product.
Detailed Photos
Product features:
Remove the oxide layer on the surface of high, medium and low carbon steel, steel cord, welding wire, copper alloy wire, titanium alloy wire, and stainless steel wire
Advantages of pickling-free surface treatment:
(1) High production efficiency: The application of pickling-free wire drawing and rust removal machines has replaced the traditional multiple processes such as shelling, pickling, rinsing, dusting, phosphating, saponification, and drying. Continuous production greatly reduces production links, shortening the production cycle, reducing production costs, and significantly improving production efficiency.
(2) Superior quality: Since there is no residual acid or salt on the surface of the steel wire, problems such as "hydrogen embrittlement" are fundamentally avoided. There is no oil stain on the surface of the steel wire after rust removal, and the wire drawing is bright and will not rust for a long time, which is conducive to subsequent processes. processing.
(3) Easy to operate: The degree of rust removal can be easily adjusted and controlled at any time during production. It adopts the adjustment handwheel operation and is equipped with instrument display. It is intuitive and does not need to stop the machine, which is conducive to timely control of quality. The rust removal chamber is isolated and sealed from the transmission and adjustment mechanism. Set up, the equipment has a long service life, and is very convenient for adjustment, repair and maintenance.
The environmental protection effect is good and the overall cost is low.
No acid, water, and coal are consumed in production, and acid mist, waste acid, and waste water pollute the environment, saving the cost of pollution control. The workshop is clean, dust-free, and does not cause harm.
Employees are healthy, production efficiency is high, and the investment can be recovered by the cost savings after a few months of use.
The iron oxide skin that falls off the wire falls into the dust collecting port and is collected. Rust residue is collected by a closed rust removal dust door and a vacuum cleaner. Therefore, there is no dust flying when the whole machine is working, the noise of the whole machine is below 65 decibels, and the drawing workshop is kept clean.
When the sanding belt grinds the surface of the steel wire, since the abrasive is coated on the basic body of the sanding belt in a single layer, the particles are uniform, the blade has good contour, and is arranged in a directional manner, almost all the abrasive particles can participate in the grinding, with strong grinding ability and good performance.
In addition, the randomness of the sanding belt abrasive particles during high-speed movement makes the sanding belt wear more uniformly during grinding. At the same time, the longer circumference of the sanding belt allows the abrasive particles to be well cooled without burning the steel wire.
Product Parameters
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Type
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450mm Elephant Trunk Take-up Machine
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Capstan diameter
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450mm*1pcs
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Power
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11kw
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Wire diameter
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1.3mm 1.9mm
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Speed
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12m/s
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Cooling system
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Air cooling
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Company Profile
Shijiazhuang Satle Machinery, integrates development and manufacturing in-house, specializes in manufacturing all types of wire drawing machine and related products, selling well all over the world and win warm praise from customers.
Machine adopt on aluminum wire, stainlesssteel wire, copperwire, high/low carbon steel wire machine.
Our company promises: reasonable prices, short production timeand satisfactory after-sales service.We hope to cooperate with more customers for mutual development and benefits.
Pre-Sales Service:
Inquiry and consulting support
Design appropriate products according client's requirments
View our Factory.
After-Sales Service:
One year warranty for whole machines.
Two years for the capstan.
Low charge for continue maintenance when warranty is expired.
Free training to how to install the machine, how to use the machine.
Engineers available to service machinery overseas.
Q:Are you trading company or manufacturer?
A: We are manufacture&trading company.
Q:Can your machine be customized?
A:Yes,give me your parameters.
Q:What is your delivery date?
A:10-40days.
Q: What is your terms of payment?
A:TT, 30% deposit ,70% before shipment.100%TT in advance,L/C at sight
Q: What is your available Shipment?
A:FOB Tianjin Port or Qingdao Port.
Why let you choose us?
We have more than 15 years of experience in wire and wire machine production.
Our machines have goog reputation overseas,have been exported to the United States,Russia,Maysia, Egypt, Pakistan, and many other countries.
Professional technical team,we can design and produce appropriate wire drawing machines according to customers' existing equipment and requirements. We will reduce your cost and increase your profits
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